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HMI touch screen controls. |
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Fully automated
filling & crowning. |
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Automatic cleaning
& sanitizing cycles. |
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Powered by compressed
air, no motors, gears or bearings to maintain. |
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Bottle pre-evacuation
and long tube filling for low air pick-up. |
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Available in 4 &
6 head configurations and multiple machines can be used together
for added production. |
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Production rates
up to 1,600 bottles per hour for 4-head system and 2,300 bottles
per hour from 6-head Merlin. |
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Bottles are rinsed
using bottle handling plates allowing operators to move 16 or
24 bottles at one time. |
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Bottles are fed
into Merlin by gravity and are pushed into capping and filling
position. |
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Bottle pressures
controlled by computer and long filling tubes for calm pours. |
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CO2 pulse
for foaming beverage before crowning for low airs. |
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Double pre-evacuation with the touch of a button |
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The new touch screen for the Merlin bottling machine features three slide bars, two pressure meters, manifold temperature display and Auto Off/On, Rest, Pulse, 2nd Evac, Liquid psi Control buttons and Liquid psi arrow key adjustment with pressure display.
Slide bars are used to adjust fill detection, pulse intensity and low pressure adjustment which effects foaming of the product before capping. The buttons on the left side of the screen are used to return to the main menu, reset, the machine, Start and stop the auto cycle, turn the pulse on /off (Effects foaming) and control single or double pre-evacuation of bottles before filling. Temperature display and liquid psi controls are completely new features for the Merlin machines and helps the operator to best judge and control dispensing pressure. Learn more about the operations of our machines by downloading our operations manual (PDF).
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Merlin 4-head
filling & crowning |
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16 spout bottle
rinser |
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Automatic
crown sorting |
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Merlin 6-head
filling & crowning |
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24 spout bottle
rinser |
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Automatic
crown sorting |
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Bottle rinsing
after capping |
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Merlin does Aluminum bottles with all the great features of our glass bottling machines. |
- Automatic fill detection system
- Full HMI touch screen
- Bottle rinsing with handling plates
- Double Pre-evacuation
- Computer counter pressure control
- Long tube filling for gentle pours
- Computer controlled product foaming
- Automatic crown sorting & feeding
- Powered by compressed air
- No motors to maintain
- No conveyors or bearings to service
- Production rates up to 40bpm
- Small foot print for tight spaces
- Clean in place / Sanitize in place
- Automatic leak detection
- Manual override and component testing
- Low annual maintenance cost
- Outstanding customer support
- Multiple bottling machine can be used together to increase production without increasing labor
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Complete
your bottling line with a pressure sensitive labeling machine supplied
by In-Line Labeling connected directly to the out feed of your Merlin
with bottles automatically transferred to the labeler.

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Specifications:
- Label size: 1"
to 4 1/2" tall, 1" to 14" long
- Speed: Variable to
1000 ipm
- Maximum rate: 100
labels/min.
- Label gap: 1/8"
standard, up to 1/4" on some.
- Core Size: 3 inches
diameter
- Roll size: Maximum
12 inches
- Product detection:
Photoelectric eye, diffuse reflection
- Label detections:
Micro switch with direct contact on label and web.
- Power requirements:
120 volts AC, 5 amp
- Compressed Air: 60
psi @ 2 cfm
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Labeling machines supplied
specifically to work with the Merlin bottling machines from In-Line
Labeling
More information about the In-Line 1000 Meheen Pressure Sensitive Labeler
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